Public Project Examples

Public hydroforming cases

This page organizes public hydroforming project samples to help buyers understand ShuiYiYuan's mold development, process review, and custom production capability. It is not a standard product catalog or complete project list; many customer projects are protected by confidentiality agreements and are not displayed.

Featured Case

Transformer housing one-piece forming and weld-reduction review

304 stainless steel transformer housing hydroforming case
Transformer housing

Integrated 304 stainless steel transformer housing

This 304 stainless steel transformer housing was reviewed as a one-piece formed component to reduce separate parts and welded joints while accounting for local features, openings, and assembly requirements. Public information covers only the material, engineering objective, and service scope; customer drawings and specific parameters are not disclosed.

Material
304 stainless steel
Current value
Fewer welds and lower weight
Services
Feasibility review, mold development, sample validation, custom production

Public Gallery

Public case samples

The gallery is not a product catalog and not a complete project list. It is a public sample set for capability review; protected customer parts and unpublished projects are excluded.

Hydroformed product sample 01
Project sample 01

Automotive crash beam

A hollow automotive crash beam formed as one piece to reduce welded joints and keep the structure continuous.

  • Automotive chassis
  • Fewer welds
Material
Aluminum alloy
Hydroformed product sample 02
Project sample 02

Hydroformed bent tube

Internal pressure and a forming die shape this tube for liquid-cooling pipelines with limited installation space.

  • Liquid-cooling pipe
  • Bent tube
Material
Stainless steel 304
Hydroformed product sample 03
Project sample 03

Special-shaped hollow metal part

Internal pressure forms the tube into a non-standard hollow shape for custom refrigeration components.

  • Refrigeration part
  • Special-shaped forming
Material
Stainless steel 304
Hydroformed product sample 04
Project sample 04

Special-shaped hollow metal part

Internal pressure creates a complex hollow shape for aerospace parts that need early structure and forming-risk review.

  • Aerospace part
  • Hollow structure
Material
Stainless steel 304
Hydroformed product sample 05
Project sample 05

Pipeline or pressure-system part

Used in liquid or gas systems. Pressure, sealing, connections, and wall thinning should be reviewed before tooling.

  • Pressure pipe
  • Sealing review
Material
Stainless steel 304
Hydroformed product sample 06
Project sample 06

Automotive main rail

A hollow main rail formed for automotive chassis structures to reduce separate parts and welded joints.

  • Automotive chassis
  • Lightweight
Material
Aluminum alloy
Hydroformed product sample 07
Project sample 07

Robot housing component

A hollow one-piece structure that keeps the outer shape complete while reducing weight for robot housing applications.

  • Lightweight
  • Hollow housing
Material
Stainless steel 304
Hydroformed product sample 08
Project sample 08

Threaded tube

Continuous threads or grooves are formed on a stainless steel tube for refrigeration connection parts.

  • Refrigeration part
  • Tube forming
Material
Stainless steel 304
Hydroformed product sample 09
Project sample 09

Corrugated tube

A continuous corrugated shape supports aerospace piping parts that need shape compensation or space adaptation.

  • Aerospace part
  • Corrugated structure
Material
Stainless steel 304
Hydroformed product sample 10
Project sample 10

Integrated special-shaped component

A complex outer shape is formed in one part to reduce separate pieces and visible joints in decorative applications.

  • Decorative part
  • One-piece forming
Material
Stainless steel 304
Hydroformed product sample 11
Project sample 11

Robot housing

Internal high-pressure forming creates a special-shaped hollow housing for lightweight and integrated robot structures.

  • Robot housing
  • Integrated structure
Material
Stainless steel 304
Hydroformed product sample 12
Project sample 12

Automotive crash beam

An aluminum crash beam with a hollow profile for automotive chassis structures that need lower weight.

  • Automotive chassis
  • Lightweight
Material
Aluminum alloy
Hydroformed product sample 13
Project sample 13

Hydroformed bent tube

Internal pressure bends the stainless steel tube to route a liquid-cooling pipeline through limited installation space.

  • Liquid-cooling pipe
  • Bent tube
Material
Stainless steel 304
Hydroformed product sample 14
Project sample 14

Threaded tube

Regular threads or grooves are formed on a stainless steel tube for custom refrigeration connections.

  • Refrigeration part
  • Tube forming
Material
Stainless steel 304
Hydroformed product sample 15
Project sample 15

Special-shaped metal component

The forming die and process are matched to the part shape for automotive components with non-standard cross-sections.

  • Automotive part
  • Special-shaped forming
Material
Stainless steel 304
Hydroformed product sample 16
Project sample 16

Special-shaped metal component

Internal pressure forms the stainless steel tube into a custom shape for automotive parts with special packaging needs.

  • Automotive part
  • Custom forming
Material
Stainless steel 304
Hydroformed product sample 17
Project sample 17

Motorcycle exhaust pipe

Internal high-pressure forming creates the bends and special cross-section while reducing unnecessary welded joints.

  • Motorcycle part
  • Exhaust tube
Material
Stainless steel 304
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