Start from part geometry, wall thickness, production target, and current process issue.
Internal High Pressure Forming
Custom hydroforming solutions for complex hollow metal parts
ShuiYiYuan provides feasibility review, mold development, trial forming, sample validation, and custom production based on customer drawings, samples, and technical requirements, helping projects move from structural optimization to stable manufacturing.
Drawing feasibility review
Risk checked before tooling
Hydroforming mold development
Mold structure and sealing
Trial forming and process tuning
Sample validation and correction
Custom part manufacturing
Repeat production support
How We Work
From drawing to stable production
A structured path helps customers reduce tooling risk before moving into sample validation and repeat manufacturing.
Start With a Drawing-
01
Feasibility Review
Drawing, material, tube blank, and forming risk review.
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02
Engineering & Simulation
Pressure range, sealing risk, thinning, and process route.
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03
Tooling Design & Build
Mold structure, sealing design, manufacturing, and assembly.
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04
Trial & Validation
Trial forming, inspection, correction, and sample confirmation.
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05
Production Ramp-up
Process stabilization, batch planning, and repeat production.
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06
Stable Manufacturing
Ongoing custom production, documentation, and communication.
Technology Advantage
Hydroforming suitability review
Review whether the part can gain value from fewer welds, lighter structure, or cleaner integration.
Clarify whether to proceed, adjust the design, or choose another process before mold investment.
Hydroforming can improve structural continuity, welding count, weight, and appearance consistency for some complex hollow metal parts. ShuiYiYuan reviews customer drawings, material, tolerance, and production targets to judge whether the part is suitable for the hydroforming process.
Whether the geometry is suitable for closed-section or special-shaped tube forming.
Whether material, wall thickness, and pressure range have realistic formability.
Whether fewer welds, lower weight, or integrated structure can create real value.
Whether mold development and repeat manufacturing make sense for the project scale.
What Buyers Need To Decide
Answers for engineering review
Can this part be hydroformed?
We review drawings around tube blank planning, forming feasibility, sealing risk, material behavior, tolerance targets, and whether finite element analysis is needed.
Can this supplier support my project?
ShuiYiYuan provides feasibility review, mold development, custom product manufacturing, equipment and tooling support, documented project cycles, and direct communication by email or WhatsApp.
Our Service Scope
Custom hydroforming service modules
01
Hydroforming Mold Development
Part review, forming strategy, die structure design, mold manufacturing, trial adjustment, and production readiness support.
02
Custom Part Manufacturing
Custom processing and batch production based on customer drawings or samples for hollow structures, special-shaped tubes, frames, brackets, manifolds, and lightweight components.
03
Equipment & Tooling Customization
Custom internal high pressure forming equipment and auxiliary tooling designed around your product structure, pressure range, and production target.
04
Process Feasibility Review
Review whether the part is suitable for hydroforming before tooling investment, including material behavior, sealing risk, wall thinning, forming pressure, tolerance requirements, and welding reduction potential.
05
Prototype & Sample Validation
Trial forming, sample inspection, correction, and validation before repeat production so the tooling route is confirmed with physical parts.
06
Assembly & Value-added Support
Support for trimming, welding reduction, fixture assistance, and production-side coordination when the project needs more than forming alone.
1500T
Maximum current forming capacity
20-1000mm
Tube diameter range for project review
0.3-6mm
Wall thickness range currently listed
13 sets
Hydroforming presses across multiple tonnages
45 days
Working days for typical sample preparation
Since 2012
Factory established in Foshan, Guangdong
Technical Scope
Engineering to stable manufacturing
Engineering
Process optimization, forming feasibility review, tube blank planning, and finite element analysis.
Tooling
In-house mold design team for die structure, sealing design, trial forming, and mold correction.
Production
1500T forming capacity with custom production, trimming, welding reduction, sample validation, and related support.
Assurance
Technical patents, certifications, and quality system information show process capability. Customer product patents and project information remain customer-owned. View public documentation.
Capability Data
Basic project information
Use these figures to quickly confirm whether ShuiYiYuan's current hydroforming capabilities match your project. If the project fits these ranges, send the drawing files and our team can review forming feasibility, tooling route, sample timing, and production support.
Send Drawing for Review
Forming capacity
Up to 1500T
Tube diameter range
20mm-1000mm
Wall thickness range
0.3mm-6mm
Maximum part size
1200mm x 300mm
Common materials
Stainless steel, aluminum alloy, copper, iron, gold, and silver
Factory location
Foshan, Guangdong, China
Established
2012
Sample cycle
About 45 working days, depending on part complexity
Mold cycle
About 35-40 working days, depending on mold scope
Engineering support
Finite element analysis and mold design team available
Hydroforming presses
1500T x1, 1400T x1, 750T x2, 500T x1, 400T x1, 350T x1, and 200T x6
Auxiliary equipment
1 CNC / machining center, 2 welding machines, 6 laser cutting machines, 2 tube bending machines, and 2 inspection devices
Documentation
Patent, certification, and quality system information available
NDA support
Available for drawings, samples, and custom project information
Applications
Suitable custom part types
Automotive Components
Subframes, control arms, torsion beams, bumper frames, dashboard beams, exhaust manifolds, cooling pipes, battery pack hollow frames, and seat structures.
Two-wheeler & Transportation
Motorcycle frames, bicycle frames, pipe tees, connectors, electric vehicle hollow structures, and special-shaped construction machinery pipes.
Aerospace & New Energy
Lightweight alloy hollow structures, EV motor housings, electronic control brackets, energy storage structural pipes, and aluminum or titanium alloy parts.
Fluid Pipeline & Pressure Systems
Special-shaped tees, elbows, reducers, hydraulic and pneumatic precision piping, HVAC fittings, anti-corrosion fittings, and small high-pressure cavities.
Robot Housing Components
Humanoid robot torso and limb hollow structures, joint housings, support beams, industrial robot frames, protective housings, and electronic-control support frames.
Project Gallery
Public project examples
The homepage shows selected public project examples only. They demonstrate custom development capability, not standard inventory products. Confidential customer projects are not shown.
View Public Case Library
Case Study
Integrated 304 stainless steel exhaust pipe
The original process required more welding, which affected integration, appearance, and weight. Hydroforming helped form the exhaust pipe as an integrated part, reduce welds, and support more stable production.
- Material
- 304 stainless steel
- Value
- Fewer welds and lower weight
- Disclosure
- Public sample only
Automotive structures
Hollow parts for lightweight vehicle systems
Frames and brackets
Integrated forming for load-bearing parts
Pipeline parts
Hydraulic, pneumatic, and special pipe forms
FAQ
RFQ questions, answered
Do you sell standard products?
We mainly provide custom hydroforming mold development and custom product manufacturing. We do not sell primarily from standard inventory; customers usually provide drawings, samples, or technical requirements first.
Does every product have a patent?
No. Some hydroforming-related technologies have patents or technical documents. Customer custom products are manufactured by us, while product patents belong to the customer. Our patent information is used to show technical accumulation and process capability.
How should I start a project?
Provide product drawings, sample photos, material, annual volume, tolerance requirements, current process issues, and goals. We first judge whether hydroforming is suitable, then discuss mold development, sample validation, and custom production.
Can you sign an NDA?
Yes. For customer drawings, samples, unpublished projects, and custom product information, we can sign an NDA or communicate according to confidentiality requirements.
What information should I prepare before requesting a quote?
Please provide 2D/3D drawings, material, wall thickness, annual volume, tolerance or inspection requirements, current process issues, sample photos if available, and whether an NDA is needed. More complete information helps us judge forming feasibility, mold scope, and sample timing.
Request Quote
Send a drawing for review
For effective evaluation, include material, annual volume, industry, part size, tolerance requirements, current process issues, drawing files, or sample photos. We will first review process feasibility, then discuss mold development and custom production.
水艺源五金模具有限公司No.22 Hedi Avenue, Beijiao Juwei Industrial Zone, Shunde District, Foshan, Guangdong, China
[email protected]
+86 186-6638-3040
WhatsApp: +44 07354 962419
WeChat: SYY18666383040